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Thermal R&D

2025+ Ford Maverick EcoBoost 3" Catback Exhaust

2025+ Ford Maverick EcoBoost 3" Catback Exhaust

SKU:B938-C916-C

Regular price $799.99
Regular price Sale price $799.99
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Why Thermal R&D?

Drone Free
Lifetime Warranty
Top Quality Construction
4.8 ★ Customer Rated
Manufactured In The USA
Free Shipping To Lower 48 States

We built this exhaust for Maverick owners who want their truck to sound better without turning it into something they don't want to drive every day.

From the front pipes all the way back, the full 3" tubing improves flow and delivers a more aggressive exhaust note, giving you a deeper, throatier sound under throttle while staying smooth and controlled at cruising speeds.

Our True Helmholtz Technology keeps unwanted resonance out of the cabin, so the exhaust note stays enjoyable on long drives — not just impressive in the driveway.

Since the front pipes connect after the catalytic converters, emissions equipment stays untouched. No lights, no issues, just a better-sounding truck.

System Specs

  • AWD, Lobo, Tremor, and FWD available
  • 3" T304 SS Mandrel Bent Tubing
  • 5 tip options, including black ceramic coating
  • True Helmholtz Technology for a refined, fatigue-free exhaust note
  • Mill finish tubing and canister
  • Bolt on system, no cutting or welding required
  • Not compatible with other engines or powertrains

⚠️ Spare Tire Fitment Notice
Due to the routing of the 3" tubing on the Ford Maverick, installation requires removal of the full-size spare tire. To continue carrying a spare, owners can relocate to a compact spare or swap to a tire repair kit.

⚠️ This exhaust is NOT compatible with vehicles equipped with a Gasoline Particulate Filter (GPF). Installing on a GPF-equipped vehicle may cause a Check Engine Light.

Does my Maverick have a Gasoline Particulate Filter (GPF)?
The easiest way to check is using your VIN:

  • Look under the hood of your vehicle for the "Vehicle Emissions Control" sticker to see if GPF is listed. See image example on this page.

If your vehicle has a GPF, this exhaust may trigger a Check Engine Light.

View full details
2025+ Ford Maverick EcoBoost 3" Catback Exhaust has a rating of 4.9 stars based on 35 reviews.

Overall rating: 4.885714 / 5 from 35 reviews.

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Reviews

I love my new cat!

"Growls and purrs like a big cat. It makes my Maverick look and sound good in the streets. A very satisfied customer. Thank you for making a great product."

Lester O. (5/5)

25 Maverick Tremor

"Exhaust looks great and sounds amazing. The company was great to work with. The tip I had originally ordered wasn't available at the time, they sent out the exhaust with a different style tip so I could install it and use it. When the tip I had ordered became available they sent out the correct one."

Andrew D. (5/5)

2025 Maverick 2. 0L XLT AWD

"My Mave is a non-GPF '25 in Desert Sand/Black Appearance package. The black twin tips look and sound great. HP gain was nice. Picked up 8-15 ponies. If there's no GPF lised on the under hood sticker you have a 250 hp Maverick."

Allen W. (5/5)

Not quite

"It completely changes the way your maverick sounds at all the rpm. The cabin noise is noticeable but it’s not bad. Definitely something to get used too. Not however too loud or obnoxious. I installed on my own took about an hour I used truck ramps and followed the video this is the first cat back iv ever purchased as well. Good quality easy install for a novice."

Jason (5/5)

Grate product

"Excellent fit sounds grate if there is anything I can pick on is the last clamp towards the rear I don't care for it being seen from the rear it looks dorky to me but again it's just me I don't like it. otherthan that easy install everything done Right highly recommend"

Lewie V. (5/5)

Maverick Lobo Exhaust

"The Thermal R&D Maverick Lobo exhaust is a solid choice if you’re looking to wake up your vehicle without going overboard. The build quality stands out right away—clean welds, durable materials, and a design that feels like it’ll hold up well over time. Sound-wise, it strikes a nice balance: deep and aggressive under throttle, but not overly droney during normal cruising, which makes it livable for daily driving. Performance gains aren’t night-and-day, but throttle response feels a bit sharper, and there’s a noticeable improvement in overall tone compared to stock. Installation is generally straightforward for a bolt-on system, took all of 20 minutes. Overall, it’s a well-rounded exhaust that delivers both style and substance without being obnoxious. Went with the turndown option, gives a great OEM appearance."

Mark (5/5)

Amazing Sounding Exhaust

"If you are questioning getting this for your 2. 0T Maverick, just do it. It sounds amazing and completely transforms the truck. 10:10. I have no complaints at all."

Blake L. (5/5)

"Perfect exhaust, not unbearably loud but not weak at all, that being exactly what i was looking for. Highway speeds sounds amazing and calms down. When idle it sounds perfect. I have not heard any drone or have had any problems so far. Installion was not hard at all. Highly recommend this product. 10/10. The only non significant problem I had was the qr code thats given for the instructions does not work and I had to look the video up, but thats a problem separate from the exhaust itself. I hope to see more products from you guys for different car upgrades and components in the future."

Escher (5/5)

Great product

"It was installed at a local muffler shop took them 10 minutes and sounds great and definite added responses time and acceleration"

John D. (5/5)

Exactly what it needed

"The install was an absolute breeze, it sounds amazing, looks OEM+, I took it on a 5. 5 hour drive to the beach and heard zero to little drone. Absolutely a 10/10 and I recommend it highly!"

Christopher W. (5/5)

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