THE BEST SOUNDING EXHAUST SYSTEM FOR YOUR EXPLORER ST, BACKED BY A LIFETIME WARRANTY

"Easy install. Sounds great, no drone."

Jeff R.

Thermal R&D is the leading manufacturer of Explorer ST exhaust systems in the US. We have downpipe, midpipe, and catback systems available in both 2.5" and 3."

2020-2025 Ford Explorer ST - 3" Catback Exhaust w/ Coated Tips

$1,680.00

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2020-2025 Explorer ST - 2.5" Catback Exhaust w/ Coated Tips, Black

$1,500.00

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2020-2025 Ford Explorer ST - 3" Catback Exhaust w/ Polished Tips

$1,680.00

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2020-2025 Explorer ST - 2.5" Catback Exhaust w/ Polished Tips

$1,500.00

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High End Construction

We make our Ford Explorer ST systems from ceramic coated or T-304 stainless steel. We warranty our systems for life and don't want to have to replace any of them if we can help it. Our mandrel bends make sure our systems flow perfectly.

Actually Drone Free

We're one of the only exhaust manufacturers in the US using true Helmholtz technology to build drone-free exhaust systems. It's more expensive to build a drone-free system - and more complex - but it's worth it.

We Build Systems For Enthusiasts

When we decide to build a system for a specific vehicle, it's based on enthusiasm. We don't just look at vehicle sales or popularity, because we our enthusiasts ourselves and we want to build great exhausts for cool vehicles.

Manufactured In The USA

Every exhaust system we sell is manufactured in the USA by US workers, using materials we source locally whenever possible. We could save money importing complete systems from overseas, but we couldn't offer the same quality or performance.

Lifetime Warranty

Everything we make is designed to last the lifetime of your vehicle - we use high-end materials and construction methods because we know they last. And we put our money where our mouth is.